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To reduce the risk of incidents such as injuries and accidents at work, businesses need to operate warehouses safely. Below are some guidelines for operating a warehouse system related to the structure of the storage system to ensure safe operation of Selective Pallet racking while working near the racking system.
These guidelines will help you minimize the risks and consequences of unsafe operation and avoid damage to the racking system’s structure.
Person responsible for the safety of the storage racking system
The person responsible for the safety of the warehouse racking system needs to be aware of its importance and the hazards based on risk assessment, and propose preventive measures to prevent or limit hazards by providing instructions or warnings.
Safe load capacity warning chart for warehouse racking systems
Load capacity charts and other important information related to warehouse rack installation must be placed in easily visible locations such as at the end of the rack aisles. When the weight of goods placed on the warehouse racking system is heavier than the specified load, it must be indicated by warning signs.
All employees and workers in the warehouse must be trained in warehouse operation safety. Forklift operators also need to be certified/licensed and properly trained to use the system safely. Understanding the types of pallets to use, the load capacity of the warehouse racks, methods of loading and unloading goods, etc.
Loading position
Cargo spillage
Overloading goods can easily lead to safety hazards for the warehouse racking system and the goods themselves. Cargo spillage occurs when goods are unstable.
Fanning Loading
Bulging Loading
Over Hanging Load
To avoid this, you need to comply with load rules when lifting goods or storing them on shelves. The total weight of the goods must be within the maximum capacity of the storage rack.
Load Capacity
Do not place load units heavier than specified by the designer and indicated on the load warning notice in the storage equipment.
Obstructions in aisles
Pallets placed in aisles affect MHE movement. The operating aisle width must be maintained with sufficient clearance for smooth MHE movement.
Pallet condition
Damaged pallets
Damaged pallets, broken or cracked boards, protruding nails, or other defects can damage rack beams. Only use pallets of the correct size and in good working condition. Pallet type, size, tolerance, quality, and design must be suitable for safe operation and storage on the specific storage equipment.
Load stability
Loads must be evenly distributed and properly stacked on the pallet.
Material handling equipment
Material handling equipment such as Forklifts, Reach Trucks, and Stacker Cranes must be able to lift the specified load at the required height and also fit the available aisle width. Since MHE affects the safety of the racking structure, proper MHE maintenance and skilled operators are essential.
How to choose a pallet
The pallet should be placed perpendicular to the forklift’s lifting forks. The length of the forks must be sufficient to support the pallet, neither too long nor too short.
