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Selective pallet rack for logistics warehouse: space and cost optimization storage solution — [TEST]

Posted on by dungvietpos
ke-pallet-5
02
Jul

What is Selective Pallet Racking and Why is it the #1 Choice for Logistics Warehouses in Vietnam?

ke-pallet-3

Selective pallet racking is an industrial storage system that allows direct access to 100% of stored pallets, ensuring flexible FIFO/LIFO and optimal picking speed. It is currently the most popular type of racking in logistics, FMCG, distribution, manufacturing, and e-commerce warehouses in Vietnam — accounting for over 70% market share of pallet storage solutions.

Unlike drive-in or push-back racking (which only allow access from one end, forcing LIFO usage), selective pallet racking allows forklifts to reach any pallet from the aisle, significantly reducing picking time and inventory errors. VietPosRack has supplied over 800 selective racking systems nationwide from 2019 to 2026, with a total storage capacity of over 1.2 million pallet positions.

This article provides comprehensive technical information, load capacity specifications, comparisons with other racking types, industry-specific practical applications, guidance on selecting the right configuration for your warehouse area and height, as well as the ordering — installation — warranty process.

Structure and Operating Principle

A selective pallet racking system consists of 4 main components:

  • Upright frame: box steel 80×60 or 90×65 mm, thickness 1.8–2.5 mm, height 4–12 m depending on the warehouse. Base plates are fixed to the floor using M12 chemical anchors.
  • Beam: rectangular box steel 100×50 or 120×50 mm, load capacity 2000–4000 kg per pair, with 2-point safety locks to prevent dislodgement.
  • Safety pin & connector: automatic locking pins + beam-to-upright connector plates, ensuring dynamic load resistance during light forklift impacts.
  • Accessories: pallet supports, wire mesh decking, column guards, row-end protectors, sign holders.

Operating principle: each pallet position is defined by 3 axes (lane width, 1-pallet depth, 1-tier height). Reach trucks or counterbalance forklifts can directly access every position from the aisle, enabling picking speeds of up to 180–250 pallets/hour/vehicle.

ke-pallet-2

Standard Technical Specifications VietPosRack

Component Detailed Specification
Frame Height 3000, 4500, 6000, 7500, 9000, 10500, 12000 mm
Frame Depth 800, 900, 1000, 1100, 1200 mm (depending on pallet size)
Beam Spacing 1350, 2700, 3900 mm (depending on pallet size + clearance)
Beam Load Capacity 2000 / 2500 / 3000 / 3500 / 4000 kg/pair
Frame Load Capacity 6000 / 8000 / 10000 / 12000 / 16000 / 20000 kg/frame
Steel Material SS400 / Q235B / S235JR, thickness 1.8–2.5 mm
Electrostatic powder coating Thickness 60–80 μm, ISO 9227 standard (rust resistance >1000h)
Standard color Blue RAL 5015 (frame) + Orange RAL 2004 (beam)
Standard EN 15512, FEM 10.2.02, ANSI MH16.1, TCVN 10565-2014
Warranty 24 months genuine, nationwide on-site

All steel materials come with CO/CQ certificates of origin from Posco/Hoa Phat/Formosa, electrostatic powder coating meets RoHS standards, MIG welding process compliant with US AWS D1.1.

6 core advantages of selective pallet racking

1. 100% pallet access — highest picking speed

Every pallet is directly accessible from the aisle, no need to move other pallets. Ideal for warehouses with diverse SKUs and fast turnover.

2. FIFO/LIFO flexibility

Can apply FIFO (First In, First Out) or LIFO without changing rack configuration — simply adjust the inbound/outbound process.

3. Compatible with all pallet types

Supports wooden, plastic, and steel pallets — sizes 1000×1200, 1100×1100, 1100×1300 or custom. No specialized pallets required.

4. Easy to expand, easy to relocate

Modular structure: can be disassembled and reassembled, expanded at any time. When moving warehouses, disassembly and reinstallation costs only 30% of new investment.

5. Optimal investment cost

Price only 3.2–5.8 million VND/pallet position — 15% lower than drive-in racking, 85% lower than ASRS automated systems. Typical payback period 14–24 months.

6. WMS and RFID Compatibility

Each pallet position has a pre-printed/labeled identifier, compatible with all Warehouse Management Systems (SAP EWM, Oracle WMS, Infor, Manhattan). Supports RFID tag attachment for real-time tracking.

Selective Pallet vs. Other Rack Types Comparison

Criteria Selective Drive-in Double-deep Push-back Pallet flow
Pallet Access 100% ~60% 50% ~50% Automatic First-in-First-out
Storage Density Medium (60%) Very High (85%) High (70%) High (75%) High (75%)
Picking Speed Fastest Slow Average Average Fast
Dispatch Rule FIFO/LIFO LIFO Mandatory LIFO Recommended LIFO Mandatory FIFO Mandatory
SKU Diversity Excellent Poor Average Poor Poor
Cost/Position Lowest Low Average High Highest
Forklift Requirement Reach truck/CB Specialized reach truck Long-reach reach truck CB CB/Stacker

Summary: If the warehouse has >100 SKUs with fast turnover — choose selective. If the warehouse has <30 SKUs with a large number of pallets per SKU — consider drive-in or push-back to increase density.

7 Industry Applications in Vietnam

1. FMCG Distribution Centers

Chains like Coca-Cola, Unilever, Masan, and Vinamilk all use selective pallet racks as the backbone of their DCs. Each DC of 3,000–8,000 m² holds 8,000–25,000 pallet positions, serving daily orders.

2. 3PL Logistics Warehouses

Gemadept, ITL, U&I Logistics, TBS — use selective racks for multi-industry clients. Preferred because re-slotting is easy when changing customers.

3. Industrial Production Warehouse

Electronics factories, textile & garment, packaged food — use selective racking to store raw material inputs and finished product outputs. Integrated directly with the production line.

4. E-commerce Warehouse

Lazada, Tiki, Shopee Logistics — selective pallet racking on the upper level stores bulk inventory, the lower level (picking face) has hand-operated bin shelves for individual orders.

5. Pharmaceutical Distribution Warehouse

DHG, Sao Thai Duong, GSK and Pfizer distributors — selective pallet racking with additional wire mesh decking for GSP compliance, stored by batch and expiry date.

6. Cold Storage Warehouse (Cold chain)

Epoxy-coated selective pallet racking, moisture-resistant, withstands -25°C. Used in frozen food and seafood export cold storage facilities.

7. Traditional Trade Warehouse

Wholesale supermarkets MM Mega Market, Big C depot — selective pallet racking used for both storage and display, wholesale customers self-select.

Guide to selecting selective rack configuration by warehouse scale

Small warehouse (500–1,500 m², ceiling 4.5–6 m): Choose frames 4,500 mm high, beams 2000 kg/pair. Use 2.5 T counterbalance forklift. Cost ~3.2 million VND/position. Total 800–2,000 pallet positions.

Medium warehouse (1,500–5,000 m², ceiling 7–9 m): Frames 7,500 mm, beams 2500 kg/pair. Reach truck 2.0 T with 8 m reach height. Cost ~3.8 million VND/position. Total 3,000–10,000 positions.

Large warehouse (5,000–15,000 m², ceiling 10–12 m): Frames 10,500–12,000 mm, beams 3000–4000 kg/pair. Reach truck 1.6 T with 11 m reach height or VNA Turret truck. Cost ~4.5 million VND/position. Total 15,000–45,000 positions.

Extra-large warehouse (>15,000 m²): Combine selective on lower levels with double-deep or drive-in on upper levels to increase density. Requires custom layout design consultation.

Ordering — Installation — Warranty Process

  1. Free Site Survey (1–3 days): warehouse measurement, layout consultation, bay/pallet column calculation, current condition photos
  2. 2D/3D Design + Detailed Quotation (2–3 days): CAD files, 3D renderings, load capacity table, complete BoQ
  3. Contract Signing + 30% Deposit (1 day)
  4. Production and Consolidation (10–20 days depending on volume)
  5. Transport + Installation (3–10 days depending on scale): team of 5–15 technicians, specialized forklifts, sample pallet inspection
  6. Pay remaining 70% after inspection
  7. 24-month nationwide on-site warranty, 24/7 support via hotline + Zalo

FAQ — Frequently Asked Questions about Selective Pallet Racks

Q1: How much does a selective pallet rack cost per pallet position?
A: From 3.2 million VND/pallet position for basic configuration (4.5 m, beam 2000 kg) to 5.8 million/position for large configuration (12 m, beam 4000 kg, wire mesh decking). Price includes transport + installation + 24-month warranty. Contact sales for an accurate quote based on warehouse area and height.

Q2: How long does production + installation take?
A: On average 3–6 weeks from contract signing to inspection. Small warehouses (<2,000 positions) take only 3 weeks. Large warehouses (>10,000 positions) take about 6 weeks. Urgent orders can be expedited with a 10% surcharge.

Q3: Can the racks withstand cold storage at -25°C?
A: Yes. VietPosRack offers a cold-chain version with 80 μm epoxy coating resistant to moisture and thermal shrinkage, tested at -30°C to standard. Installed in frozen seafood warehouses in Ca Mau, Khanh Hoa, Hai Phong.

Q4: What international certifications do you have?
A: ISO 9001:2015, FEM 10.2.02 (European), EN 15512 (European pallet rack design standard), ANSI MH16.1 (US), TCVN 10565:2014 (Vietnam). Each shipment comes with full CO/CQ, and engineer-stamped technical drawings are provided.

Q5: What is the maximum load per beam?
A: Standard 4000 kg/beam pair for a length of 2,700 mm. Special high-capacity configurations can reach 5500 kg/pair for super-heavy warehouses (steel coils, machinery parts).

Q6: Can the racks be expanded or relocated later?
A: Absolutely. Modular structure: easy to disassemble and reassemble. When relocating a warehouse, the cost of dismantling–transport–reinstallation is only 30% of the initial investment. Expansion can be done at any time, still compatible with the existing system.

Q7: What is the warranty if a forklift hits the rack?A: 24-month warranty does not include damage from impact. However, VietPosRack sells additional column guards and row-end protectors — price 350k–1.2 million VND/set. Recommended installation at all positions near forklift aisles.

Q8: Does the company offer rental or installment payment?
A: Yes. 0% installment via commercial banks (Vietcombank, VPBank, TPBank, MBBank) with terms of 6/12/24 months. Long-term rental option with a minimum of 12 months for temporary warehouse projects or logistics startups.

Contact for free consultation and survey

VietPosRack — Vietnam’s leading industrial rack manufacturer

  • 📞 Hotline: 1900.xxxx (8:00–18:00, Mon–Sun)
  • 📧 Email: sales@vietposrack.vn
  • 💬 Zalo OA: VietPosRack Official
  • 🌐 Website: https://vietposrack.vn
  • 🏭 Factory: Tan Kim Industrial Park, Can Giuoc, Long An (20,000 m²)
  • 🏢 Showroom: 5th Floor, ABC Building, District 1, Ho Chi Minh City

VietPosRack’s technical team has 15+ years of experience in warehouse design and industrial storage systems, ready to provide free surveys, optimal layout consultation, and detailed quotes for all warehouse scales of your business.

dungvietpos

Blog - Share

Selective pallet rack for logistics warehouse: space and cost optimization storage solution — [TEST]

Posted on by dungvietpos
ke-pallet-5
02
Jul

What is Selective Pallet Racking and Why is it the #1 Choice for Logistics Warehouses in Vietnam?

ke-pallet-3

Selective pallet racking is an industrial storage system that allows direct access to 100% of stored pallets, ensuring flexible FIFO/LIFO and optimal picking speed. It is currently the most popular type of racking in logistics, FMCG, distribution, manufacturing, and e-commerce warehouses in Vietnam — accounting for over 70% market share of pallet storage solutions.

Unlike drive-in or push-back racking (which only allow access from one end, forcing LIFO usage), selective pallet racking allows forklifts to reach any pallet from the aisle, significantly reducing picking time and inventory errors. VietPosRack has supplied over 800 selective racking systems nationwide from 2019 to 2026, with a total storage capacity of over 1.2 million pallet positions.

This article provides comprehensive technical information, load capacity specifications, comparisons with other racking types, industry-specific practical applications, guidance on selecting the right configuration for your warehouse area and height, as well as the ordering — installation — warranty process.

Structure and Operating Principle

A selective pallet racking system consists of 4 main components:

  • Upright frame: box steel 80×60 or 90×65 mm, thickness 1.8–2.5 mm, height 4–12 m depending on the warehouse. Base plates are fixed to the floor using M12 chemical anchors.
  • Beam: rectangular box steel 100×50 or 120×50 mm, load capacity 2000–4000 kg per pair, with 2-point safety locks to prevent dislodgement.
  • Safety pin & connector: automatic locking pins + beam-to-upright connector plates, ensuring dynamic load resistance during light forklift impacts.
  • Accessories: pallet supports, wire mesh decking, column guards, row-end protectors, sign holders.

Operating principle: each pallet position is defined by 3 axes (lane width, 1-pallet depth, 1-tier height). Reach trucks or counterbalance forklifts can directly access every position from the aisle, enabling picking speeds of up to 180–250 pallets/hour/vehicle.

ke-pallet-2

Standard Technical Specifications VietPosRack

Component Detailed Specification
Frame Height 3000, 4500, 6000, 7500, 9000, 10500, 12000 mm
Frame Depth 800, 900, 1000, 1100, 1200 mm (depending on pallet size)
Beam Spacing 1350, 2700, 3900 mm (depending on pallet size + clearance)
Beam Load Capacity 2000 / 2500 / 3000 / 3500 / 4000 kg/pair
Frame Load Capacity 6000 / 8000 / 10000 / 12000 / 16000 / 20000 kg/frame
Steel Material SS400 / Q235B / S235JR, thickness 1.8–2.5 mm
Electrostatic powder coating Thickness 60–80 μm, ISO 9227 standard (rust resistance >1000h)
Standard color Blue RAL 5015 (frame) + Orange RAL 2004 (beam)
Standard EN 15512, FEM 10.2.02, ANSI MH16.1, TCVN 10565-2014
Warranty 24 months genuine, nationwide on-site

All steel materials come with CO/CQ certificates of origin from Posco/Hoa Phat/Formosa, electrostatic powder coating meets RoHS standards, MIG welding process compliant with US AWS D1.1.

6 core advantages of selective pallet racking

1. 100% pallet access — highest picking speed

Every pallet is directly accessible from the aisle, no need to move other pallets. Ideal for warehouses with diverse SKUs and fast turnover.

2. FIFO/LIFO flexibility

Can apply FIFO (First In, First Out) or LIFO without changing rack configuration — simply adjust the inbound/outbound process.

3. Compatible with all pallet types

Supports wooden, plastic, and steel pallets — sizes 1000×1200, 1100×1100, 1100×1300 or custom. No specialized pallets required.

4. Easy to expand, easy to relocate

Modular structure: can be disassembled and reassembled, expanded at any time. When moving warehouses, disassembly and reinstallation costs only 30% of new investment.

5. Optimal investment cost

Price only 3.2–5.8 million VND/pallet position — 15% lower than drive-in racking, 85% lower than ASRS automated systems. Typical payback period 14–24 months.

6. WMS and RFID Compatibility

Each pallet position has a pre-printed/labeled identifier, compatible with all Warehouse Management Systems (SAP EWM, Oracle WMS, Infor, Manhattan). Supports RFID tag attachment for real-time tracking.

Selective Pallet vs. Other Rack Types Comparison

Criteria Selective Drive-in Double-deep Push-back Pallet flow
Pallet Access 100% ~60% 50% ~50% Automatic First-in-First-out
Storage Density Medium (60%) Very High (85%) High (70%) High (75%) High (75%)
Picking Speed Fastest Slow Average Average Fast
Dispatch Rule FIFO/LIFO LIFO Mandatory LIFO Recommended LIFO Mandatory FIFO Mandatory
SKU Diversity Excellent Poor Average Poor Poor
Cost/Position Lowest Low Average High Highest
Forklift Requirement Reach truck/CB Specialized reach truck Long-reach reach truck CB CB/Stacker

Summary: If the warehouse has >100 SKUs with fast turnover — choose selective. If the warehouse has <30 SKUs with a large number of pallets per SKU — consider drive-in or push-back to increase density.

7 Industry Applications in Vietnam

1. FMCG Distribution Centers

Chains like Coca-Cola, Unilever, Masan, and Vinamilk all use selective pallet racks as the backbone of their DCs. Each DC of 3,000–8,000 m² holds 8,000–25,000 pallet positions, serving daily orders.

2. 3PL Logistics Warehouses

Gemadept, ITL, U&I Logistics, TBS — use selective racks for multi-industry clients. Preferred because re-slotting is easy when changing customers.

3. Industrial Production Warehouse

Electronics factories, textile & garment, packaged food — use selective racking to store raw material inputs and finished product outputs. Integrated directly with the production line.

4. E-commerce Warehouse

Lazada, Tiki, Shopee Logistics — selective pallet racking on the upper level stores bulk inventory, the lower level (picking face) has hand-operated bin shelves for individual orders.

5. Pharmaceutical Distribution Warehouse

DHG, Sao Thai Duong, GSK and Pfizer distributors — selective pallet racking with additional wire mesh decking for GSP compliance, stored by batch and expiry date.

6. Cold Storage Warehouse (Cold chain)

Epoxy-coated selective pallet racking, moisture-resistant, withstands -25°C. Used in frozen food and seafood export cold storage facilities.

7. Traditional Trade Warehouse

Wholesale supermarkets MM Mega Market, Big C depot — selective pallet racking used for both storage and display, wholesale customers self-select.

Guide to selecting selective rack configuration by warehouse scale

Small warehouse (500–1,500 m², ceiling 4.5–6 m): Choose frames 4,500 mm high, beams 2000 kg/pair. Use 2.5 T counterbalance forklift. Cost ~3.2 million VND/position. Total 800–2,000 pallet positions.

Medium warehouse (1,500–5,000 m², ceiling 7–9 m): Frames 7,500 mm, beams 2500 kg/pair. Reach truck 2.0 T with 8 m reach height. Cost ~3.8 million VND/position. Total 3,000–10,000 positions.

Large warehouse (5,000–15,000 m², ceiling 10–12 m): Frames 10,500–12,000 mm, beams 3000–4000 kg/pair. Reach truck 1.6 T with 11 m reach height or VNA Turret truck. Cost ~4.5 million VND/position. Total 15,000–45,000 positions.

Extra-large warehouse (>15,000 m²): Combine selective on lower levels with double-deep or drive-in on upper levels to increase density. Requires custom layout design consultation.

Ordering — Installation — Warranty Process

  1. Free Site Survey (1–3 days): warehouse measurement, layout consultation, bay/pallet column calculation, current condition photos
  2. 2D/3D Design + Detailed Quotation (2–3 days): CAD files, 3D renderings, load capacity table, complete BoQ
  3. Contract Signing + 30% Deposit (1 day)
  4. Production and Consolidation (10–20 days depending on volume)
  5. Transport + Installation (3–10 days depending on scale): team of 5–15 technicians, specialized forklifts, sample pallet inspection
  6. Pay remaining 70% after inspection
  7. 24-month nationwide on-site warranty, 24/7 support via hotline + Zalo

FAQ — Frequently Asked Questions about Selective Pallet Racks

Q1: How much does a selective pallet rack cost per pallet position?
A: From 3.2 million VND/pallet position for basic configuration (4.5 m, beam 2000 kg) to 5.8 million/position for large configuration (12 m, beam 4000 kg, wire mesh decking). Price includes transport + installation + 24-month warranty. Contact sales for an accurate quote based on warehouse area and height.

Q2: How long does production + installation take?
A: On average 3–6 weeks from contract signing to inspection. Small warehouses (<2,000 positions) take only 3 weeks. Large warehouses (>10,000 positions) take about 6 weeks. Urgent orders can be expedited with a 10% surcharge.

Q3: Can the racks withstand cold storage at -25°C?
A: Yes. VietPosRack offers a cold-chain version with 80 μm epoxy coating resistant to moisture and thermal shrinkage, tested at -30°C to standard. Installed in frozen seafood warehouses in Ca Mau, Khanh Hoa, Hai Phong.

Q4: What international certifications do you have?
A: ISO 9001:2015, FEM 10.2.02 (European), EN 15512 (European pallet rack design standard), ANSI MH16.1 (US), TCVN 10565:2014 (Vietnam). Each shipment comes with full CO/CQ, and engineer-stamped technical drawings are provided.

Q5: What is the maximum load per beam?
A: Standard 4000 kg/beam pair for a length of 2,700 mm. Special high-capacity configurations can reach 5500 kg/pair for super-heavy warehouses (steel coils, machinery parts).

Q6: Can the racks be expanded or relocated later?
A: Absolutely. Modular structure: easy to disassemble and reassemble. When relocating a warehouse, the cost of dismantling–transport–reinstallation is only 30% of the initial investment. Expansion can be done at any time, still compatible with the existing system.

Q7: What is the warranty if a forklift hits the rack?A: 24-month warranty does not include damage from impact. However, VietPosRack sells additional column guards and row-end protectors — price 350k–1.2 million VND/set. Recommended installation at all positions near forklift aisles.

Q8: Does the company offer rental or installment payment?
A: Yes. 0% installment via commercial banks (Vietcombank, VPBank, TPBank, MBBank) with terms of 6/12/24 months. Long-term rental option with a minimum of 12 months for temporary warehouse projects or logistics startups.

Contact for free consultation and survey

VietPosRack — Vietnam’s leading industrial rack manufacturer

  • 📞 Hotline: 1900.xxxx (8:00–18:00, Mon–Sun)
  • 📧 Email: sales@vietposrack.vn
  • 💬 Zalo OA: VietPosRack Official
  • 🌐 Website: https://vietposrack.vn
  • 🏭 Factory: Tan Kim Industrial Park, Can Giuoc, Long An (20,000 m²)
  • 🏢 Showroom: 5th Floor, ABC Building, District 1, Ho Chi Minh City

VietPosRack’s technical team has 15+ years of experience in warehouse design and industrial storage systems, ready to provide free surveys, optimal layout consultation, and detailed quotes for all warehouse scales of your business.

dungvietpos

Warehouse Shelf Solutions

Selective pallet rack for logistics warehouse: space and cost optimization storage solution — [TEST]

Posted on by dungvietpos
ke-pallet-5
02
Jul

What is Selective Pallet Racking and Why is it the #1 Choice for Logistics Warehouses in Vietnam?

ke-pallet-3

Selective pallet racking is an industrial storage system that allows direct access to 100% of stored pallets, ensuring flexible FIFO/LIFO and optimal picking speed. It is currently the most popular type of racking in logistics, FMCG, distribution, manufacturing, and e-commerce warehouses in Vietnam — accounting for over 70% market share of pallet storage solutions.

Unlike drive-in or push-back racking (which only allow access from one end, forcing LIFO usage), selective pallet racking allows forklifts to reach any pallet from the aisle, significantly reducing picking time and inventory errors. VietPosRack has supplied over 800 selective racking systems nationwide from 2019 to 2026, with a total storage capacity of over 1.2 million pallet positions.

This article provides comprehensive technical information, load capacity specifications, comparisons with other racking types, industry-specific practical applications, guidance on selecting the right configuration for your warehouse area and height, as well as the ordering — installation — warranty process.

Structure and Operating Principle

A selective pallet racking system consists of 4 main components:

  • Upright frame: box steel 80×60 or 90×65 mm, thickness 1.8–2.5 mm, height 4–12 m depending on the warehouse. Base plates are fixed to the floor using M12 chemical anchors.
  • Beam: rectangular box steel 100×50 or 120×50 mm, load capacity 2000–4000 kg per pair, with 2-point safety locks to prevent dislodgement.
  • Safety pin & connector: automatic locking pins + beam-to-upright connector plates, ensuring dynamic load resistance during light forklift impacts.
  • Accessories: pallet supports, wire mesh decking, column guards, row-end protectors, sign holders.

Operating principle: each pallet position is defined by 3 axes (lane width, 1-pallet depth, 1-tier height). Reach trucks or counterbalance forklifts can directly access every position from the aisle, enabling picking speeds of up to 180–250 pallets/hour/vehicle.

ke-pallet-2

Standard Technical Specifications VietPosRack

Component Detailed Specification
Frame Height 3000, 4500, 6000, 7500, 9000, 10500, 12000 mm
Frame Depth 800, 900, 1000, 1100, 1200 mm (depending on pallet size)
Beam Spacing 1350, 2700, 3900 mm (depending on pallet size + clearance)
Beam Load Capacity 2000 / 2500 / 3000 / 3500 / 4000 kg/pair
Frame Load Capacity 6000 / 8000 / 10000 / 12000 / 16000 / 20000 kg/frame
Steel Material SS400 / Q235B / S235JR, thickness 1.8–2.5 mm
Electrostatic powder coating Thickness 60–80 μm, ISO 9227 standard (rust resistance >1000h)
Standard color Blue RAL 5015 (frame) + Orange RAL 2004 (beam)
Standard EN 15512, FEM 10.2.02, ANSI MH16.1, TCVN 10565-2014
Warranty 24 months genuine, nationwide on-site

All steel materials come with CO/CQ certificates of origin from Posco/Hoa Phat/Formosa, electrostatic powder coating meets RoHS standards, MIG welding process compliant with US AWS D1.1.

6 core advantages of selective pallet racking

1. 100% pallet access — highest picking speed

Every pallet is directly accessible from the aisle, no need to move other pallets. Ideal for warehouses with diverse SKUs and fast turnover.

2. FIFO/LIFO flexibility

Can apply FIFO (First In, First Out) or LIFO without changing rack configuration — simply adjust the inbound/outbound process.

3. Compatible with all pallet types

Supports wooden, plastic, and steel pallets — sizes 1000×1200, 1100×1100, 1100×1300 or custom. No specialized pallets required.

4. Easy to expand, easy to relocate

Modular structure: can be disassembled and reassembled, expanded at any time. When moving warehouses, disassembly and reinstallation costs only 30% of new investment.

5. Optimal investment cost

Price only 3.2–5.8 million VND/pallet position — 15% lower than drive-in racking, 85% lower than ASRS automated systems. Typical payback period 14–24 months.

6. WMS and RFID Compatibility

Each pallet position has a pre-printed/labeled identifier, compatible with all Warehouse Management Systems (SAP EWM, Oracle WMS, Infor, Manhattan). Supports RFID tag attachment for real-time tracking.

Selective Pallet vs. Other Rack Types Comparison

Criteria Selective Drive-in Double-deep Push-back Pallet flow
Pallet Access 100% ~60% 50% ~50% Automatic First-in-First-out
Storage Density Medium (60%) Very High (85%) High (70%) High (75%) High (75%)
Picking Speed Fastest Slow Average Average Fast
Dispatch Rule FIFO/LIFO LIFO Mandatory LIFO Recommended LIFO Mandatory FIFO Mandatory
SKU Diversity Excellent Poor Average Poor Poor
Cost/Position Lowest Low Average High Highest
Forklift Requirement Reach truck/CB Specialized reach truck Long-reach reach truck CB CB/Stacker

Summary: If the warehouse has >100 SKUs with fast turnover — choose selective. If the warehouse has <30 SKUs with a large number of pallets per SKU — consider drive-in or push-back to increase density.

7 Industry Applications in Vietnam

1. FMCG Distribution Centers

Chains like Coca-Cola, Unilever, Masan, and Vinamilk all use selective pallet racks as the backbone of their DCs. Each DC of 3,000–8,000 m² holds 8,000–25,000 pallet positions, serving daily orders.

2. 3PL Logistics Warehouses

Gemadept, ITL, U&I Logistics, TBS — use selective racks for multi-industry clients. Preferred because re-slotting is easy when changing customers.

3. Industrial Production Warehouse

Electronics factories, textile & garment, packaged food — use selective racking to store raw material inputs and finished product outputs. Integrated directly with the production line.

4. E-commerce Warehouse

Lazada, Tiki, Shopee Logistics — selective pallet racking on the upper level stores bulk inventory, the lower level (picking face) has hand-operated bin shelves for individual orders.

5. Pharmaceutical Distribution Warehouse

DHG, Sao Thai Duong, GSK and Pfizer distributors — selective pallet racking with additional wire mesh decking for GSP compliance, stored by batch and expiry date.

6. Cold Storage Warehouse (Cold chain)

Epoxy-coated selective pallet racking, moisture-resistant, withstands -25°C. Used in frozen food and seafood export cold storage facilities.

7. Traditional Trade Warehouse

Wholesale supermarkets MM Mega Market, Big C depot — selective pallet racking used for both storage and display, wholesale customers self-select.

Guide to selecting selective rack configuration by warehouse scale

Small warehouse (500–1,500 m², ceiling 4.5–6 m): Choose frames 4,500 mm high, beams 2000 kg/pair. Use 2.5 T counterbalance forklift. Cost ~3.2 million VND/position. Total 800–2,000 pallet positions.

Medium warehouse (1,500–5,000 m², ceiling 7–9 m): Frames 7,500 mm, beams 2500 kg/pair. Reach truck 2.0 T with 8 m reach height. Cost ~3.8 million VND/position. Total 3,000–10,000 positions.

Large warehouse (5,000–15,000 m², ceiling 10–12 m): Frames 10,500–12,000 mm, beams 3000–4000 kg/pair. Reach truck 1.6 T with 11 m reach height or VNA Turret truck. Cost ~4.5 million VND/position. Total 15,000–45,000 positions.

Extra-large warehouse (>15,000 m²): Combine selective on lower levels with double-deep or drive-in on upper levels to increase density. Requires custom layout design consultation.

Ordering — Installation — Warranty Process

  1. Free Site Survey (1–3 days): warehouse measurement, layout consultation, bay/pallet column calculation, current condition photos
  2. 2D/3D Design + Detailed Quotation (2–3 days): CAD files, 3D renderings, load capacity table, complete BoQ
  3. Contract Signing + 30% Deposit (1 day)
  4. Production and Consolidation (10–20 days depending on volume)
  5. Transport + Installation (3–10 days depending on scale): team of 5–15 technicians, specialized forklifts, sample pallet inspection
  6. Pay remaining 70% after inspection
  7. 24-month nationwide on-site warranty, 24/7 support via hotline + Zalo

FAQ — Frequently Asked Questions about Selective Pallet Racks

Q1: How much does a selective pallet rack cost per pallet position?
A: From 3.2 million VND/pallet position for basic configuration (4.5 m, beam 2000 kg) to 5.8 million/position for large configuration (12 m, beam 4000 kg, wire mesh decking). Price includes transport + installation + 24-month warranty. Contact sales for an accurate quote based on warehouse area and height.

Q2: How long does production + installation take?
A: On average 3–6 weeks from contract signing to inspection. Small warehouses (<2,000 positions) take only 3 weeks. Large warehouses (>10,000 positions) take about 6 weeks. Urgent orders can be expedited with a 10% surcharge.

Q3: Can the racks withstand cold storage at -25°C?
A: Yes. VietPosRack offers a cold-chain version with 80 μm epoxy coating resistant to moisture and thermal shrinkage, tested at -30°C to standard. Installed in frozen seafood warehouses in Ca Mau, Khanh Hoa, Hai Phong.

Q4: What international certifications do you have?
A: ISO 9001:2015, FEM 10.2.02 (European), EN 15512 (European pallet rack design standard), ANSI MH16.1 (US), TCVN 10565:2014 (Vietnam). Each shipment comes with full CO/CQ, and engineer-stamped technical drawings are provided.

Q5: What is the maximum load per beam?
A: Standard 4000 kg/beam pair for a length of 2,700 mm. Special high-capacity configurations can reach 5500 kg/pair for super-heavy warehouses (steel coils, machinery parts).

Q6: Can the racks be expanded or relocated later?
A: Absolutely. Modular structure: easy to disassemble and reassemble. When relocating a warehouse, the cost of dismantling–transport–reinstallation is only 30% of the initial investment. Expansion can be done at any time, still compatible with the existing system.

Q7: What is the warranty if a forklift hits the rack?A: 24-month warranty does not include damage from impact. However, VietPosRack sells additional column guards and row-end protectors — price 350k–1.2 million VND/set. Recommended installation at all positions near forklift aisles.

Q8: Does the company offer rental or installment payment?
A: Yes. 0% installment via commercial banks (Vietcombank, VPBank, TPBank, MBBank) with terms of 6/12/24 months. Long-term rental option with a minimum of 12 months for temporary warehouse projects or logistics startups.

Contact for free consultation and survey

VietPosRack — Vietnam’s leading industrial rack manufacturer

  • 📞 Hotline: 1900.xxxx (8:00–18:00, Mon–Sun)
  • 📧 Email: sales@vietposrack.vn
  • 💬 Zalo OA: VietPosRack Official
  • 🌐 Website: https://vietposrack.vn
  • 🏭 Factory: Tan Kim Industrial Park, Can Giuoc, Long An (20,000 m²)
  • 🏢 Showroom: 5th Floor, ABC Building, District 1, Ho Chi Minh City

VietPosRack’s technical team has 15+ years of experience in warehouse design and industrial storage systems, ready to provide free surveys, optimal layout consultation, and detailed quotes for all warehouse scales of your business.

dungvietpos

Warehouse Shelf Solutions

Selective pallet rack for logistics warehouse: space and cost optimization storage solution — [TEST]

Posted on by dungvietpos
ke-pallet-5
02
Jul

What is Selective Pallet Racking and Why is it the #1 Choice for Logistics Warehouses in Vietnam?

ke-pallet-3

Selective pallet racking is an industrial storage system that allows direct access to 100% of stored pallets, ensuring flexible FIFO/LIFO and optimal picking speed. It is currently the most popular type of racking in logistics, FMCG, distribution, manufacturing, and e-commerce warehouses in Vietnam — accounting for over 70% market share of pallet storage solutions.

Unlike drive-in or push-back racking (which only allow access from one end, forcing LIFO usage), selective pallet racking allows forklifts to reach any pallet from the aisle, significantly reducing picking time and inventory errors. VietPosRack has supplied over 800 selective racking systems nationwide from 2019 to 2026, with a total storage capacity of over 1.2 million pallet positions.

This article provides comprehensive technical information, load capacity specifications, comparisons with other racking types, industry-specific practical applications, guidance on selecting the right configuration for your warehouse area and height, as well as the ordering — installation — warranty process.

Structure and Operating Principle

A selective pallet racking system consists of 4 main components:

  • Upright frame: box steel 80×60 or 90×65 mm, thickness 1.8–2.5 mm, height 4–12 m depending on the warehouse. Base plates are fixed to the floor using M12 chemical anchors.
  • Beam: rectangular box steel 100×50 or 120×50 mm, load capacity 2000–4000 kg per pair, with 2-point safety locks to prevent dislodgement.
  • Safety pin & connector: automatic locking pins + beam-to-upright connector plates, ensuring dynamic load resistance during light forklift impacts.
  • Accessories: pallet supports, wire mesh decking, column guards, row-end protectors, sign holders.

Operating principle: each pallet position is defined by 3 axes (lane width, 1-pallet depth, 1-tier height). Reach trucks or counterbalance forklifts can directly access every position from the aisle, enabling picking speeds of up to 180–250 pallets/hour/vehicle.

ke-pallet-2

Standard Technical Specifications VietPosRack

Component Detailed Specification
Frame Height 3000, 4500, 6000, 7500, 9000, 10500, 12000 mm
Frame Depth 800, 900, 1000, 1100, 1200 mm (depending on pallet size)
Beam Spacing 1350, 2700, 3900 mm (depending on pallet size + clearance)
Beam Load Capacity 2000 / 2500 / 3000 / 3500 / 4000 kg/pair
Frame Load Capacity 6000 / 8000 / 10000 / 12000 / 16000 / 20000 kg/frame
Steel Material SS400 / Q235B / S235JR, thickness 1.8–2.5 mm
Electrostatic powder coating Thickness 60–80 μm, ISO 9227 standard (rust resistance >1000h)
Standard color Blue RAL 5015 (frame) + Orange RAL 2004 (beam)
Standard EN 15512, FEM 10.2.02, ANSI MH16.1, TCVN 10565-2014
Warranty 24 months genuine, nationwide on-site

All steel materials come with CO/CQ certificates of origin from Posco/Hoa Phat/Formosa, electrostatic powder coating meets RoHS standards, MIG welding process compliant with US AWS D1.1.

6 core advantages of selective pallet racking

1. 100% pallet access — highest picking speed

Every pallet is directly accessible from the aisle, no need to move other pallets. Ideal for warehouses with diverse SKUs and fast turnover.

2. FIFO/LIFO flexibility

Can apply FIFO (First In, First Out) or LIFO without changing rack configuration — simply adjust the inbound/outbound process.

3. Compatible with all pallet types

Supports wooden, plastic, and steel pallets — sizes 1000×1200, 1100×1100, 1100×1300 or custom. No specialized pallets required.

4. Easy to expand, easy to relocate

Modular structure: can be disassembled and reassembled, expanded at any time. When moving warehouses, disassembly and reinstallation costs only 30% of new investment.

5. Optimal investment cost

Price only 3.2–5.8 million VND/pallet position — 15% lower than drive-in racking, 85% lower than ASRS automated systems. Typical payback period 14–24 months.

6. WMS and RFID Compatibility

Each pallet position has a pre-printed/labeled identifier, compatible with all Warehouse Management Systems (SAP EWM, Oracle WMS, Infor, Manhattan). Supports RFID tag attachment for real-time tracking.

Selective Pallet vs. Other Rack Types Comparison

Criteria Selective Drive-in Double-deep Push-back Pallet flow
Pallet Access 100% ~60% 50% ~50% Automatic First-in-First-out
Storage Density Medium (60%) Very High (85%) High (70%) High (75%) High (75%)
Picking Speed Fastest Slow Average Average Fast
Dispatch Rule FIFO/LIFO LIFO Mandatory LIFO Recommended LIFO Mandatory FIFO Mandatory
SKU Diversity Excellent Poor Average Poor Poor
Cost/Position Lowest Low Average High Highest
Forklift Requirement Reach truck/CB Specialized reach truck Long-reach reach truck CB CB/Stacker

Summary: If the warehouse has >100 SKUs with fast turnover — choose selective. If the warehouse has <30 SKUs with a large number of pallets per SKU — consider drive-in or push-back to increase density.

7 Industry Applications in Vietnam

1. FMCG Distribution Centers

Chains like Coca-Cola, Unilever, Masan, and Vinamilk all use selective pallet racks as the backbone of their DCs. Each DC of 3,000–8,000 m² holds 8,000–25,000 pallet positions, serving daily orders.

2. 3PL Logistics Warehouses

Gemadept, ITL, U&I Logistics, TBS — use selective racks for multi-industry clients. Preferred because re-slotting is easy when changing customers.

3. Industrial Production Warehouse

Electronics factories, textile & garment, packaged food — use selective racking to store raw material inputs and finished product outputs. Integrated directly with the production line.

4. E-commerce Warehouse

Lazada, Tiki, Shopee Logistics — selective pallet racking on the upper level stores bulk inventory, the lower level (picking face) has hand-operated bin shelves for individual orders.

5. Pharmaceutical Distribution Warehouse

DHG, Sao Thai Duong, GSK and Pfizer distributors — selective pallet racking with additional wire mesh decking for GSP compliance, stored by batch and expiry date.

6. Cold Storage Warehouse (Cold chain)

Epoxy-coated selective pallet racking, moisture-resistant, withstands -25°C. Used in frozen food and seafood export cold storage facilities.

7. Traditional Trade Warehouse

Wholesale supermarkets MM Mega Market, Big C depot — selective pallet racking used for both storage and display, wholesale customers self-select.

Guide to selecting selective rack configuration by warehouse scale

Small warehouse (500–1,500 m², ceiling 4.5–6 m): Choose frames 4,500 mm high, beams 2000 kg/pair. Use 2.5 T counterbalance forklift. Cost ~3.2 million VND/position. Total 800–2,000 pallet positions.

Medium warehouse (1,500–5,000 m², ceiling 7–9 m): Frames 7,500 mm, beams 2500 kg/pair. Reach truck 2.0 T with 8 m reach height. Cost ~3.8 million VND/position. Total 3,000–10,000 positions.

Large warehouse (5,000–15,000 m², ceiling 10–12 m): Frames 10,500–12,000 mm, beams 3000–4000 kg/pair. Reach truck 1.6 T with 11 m reach height or VNA Turret truck. Cost ~4.5 million VND/position. Total 15,000–45,000 positions.

Extra-large warehouse (>15,000 m²): Combine selective on lower levels with double-deep or drive-in on upper levels to increase density. Requires custom layout design consultation.

Ordering — Installation — Warranty Process

  1. Free Site Survey (1–3 days): warehouse measurement, layout consultation, bay/pallet column calculation, current condition photos
  2. 2D/3D Design + Detailed Quotation (2–3 days): CAD files, 3D renderings, load capacity table, complete BoQ
  3. Contract Signing + 30% Deposit (1 day)
  4. Production and Consolidation (10–20 days depending on volume)
  5. Transport + Installation (3–10 days depending on scale): team of 5–15 technicians, specialized forklifts, sample pallet inspection
  6. Pay remaining 70% after inspection
  7. 24-month nationwide on-site warranty, 24/7 support via hotline + Zalo

FAQ — Frequently Asked Questions about Selective Pallet Racks

Q1: How much does a selective pallet rack cost per pallet position?
A: From 3.2 million VND/pallet position for basic configuration (4.5 m, beam 2000 kg) to 5.8 million/position for large configuration (12 m, beam 4000 kg, wire mesh decking). Price includes transport + installation + 24-month warranty. Contact sales for an accurate quote based on warehouse area and height.

Q2: How long does production + installation take?
A: On average 3–6 weeks from contract signing to inspection. Small warehouses (<2,000 positions) take only 3 weeks. Large warehouses (>10,000 positions) take about 6 weeks. Urgent orders can be expedited with a 10% surcharge.

Q3: Can the racks withstand cold storage at -25°C?
A: Yes. VietPosRack offers a cold-chain version with 80 μm epoxy coating resistant to moisture and thermal shrinkage, tested at -30°C to standard. Installed in frozen seafood warehouses in Ca Mau, Khanh Hoa, Hai Phong.

Q4: What international certifications do you have?
A: ISO 9001:2015, FEM 10.2.02 (European), EN 15512 (European pallet rack design standard), ANSI MH16.1 (US), TCVN 10565:2014 (Vietnam). Each shipment comes with full CO/CQ, and engineer-stamped technical drawings are provided.

Q5: What is the maximum load per beam?
A: Standard 4000 kg/beam pair for a length of 2,700 mm. Special high-capacity configurations can reach 5500 kg/pair for super-heavy warehouses (steel coils, machinery parts).

Q6: Can the racks be expanded or relocated later?
A: Absolutely. Modular structure: easy to disassemble and reassemble. When relocating a warehouse, the cost of dismantling–transport–reinstallation is only 30% of the initial investment. Expansion can be done at any time, still compatible with the existing system.

Q7: What is the warranty if a forklift hits the rack?A: 24-month warranty does not include damage from impact. However, VietPosRack sells additional column guards and row-end protectors — price 350k–1.2 million VND/set. Recommended installation at all positions near forklift aisles.

Q8: Does the company offer rental or installment payment?
A: Yes. 0% installment via commercial banks (Vietcombank, VPBank, TPBank, MBBank) with terms of 6/12/24 months. Long-term rental option with a minimum of 12 months for temporary warehouse projects or logistics startups.

Contact for free consultation and survey

VietPosRack — Vietnam’s leading industrial rack manufacturer

  • 📞 Hotline: 1900.xxxx (8:00–18:00, Mon–Sun)
  • 📧 Email: sales@vietposrack.vn
  • 💬 Zalo OA: VietPosRack Official
  • 🌐 Website: https://vietposrack.vn
  • 🏭 Factory: Tan Kim Industrial Park, Can Giuoc, Long An (20,000 m²)
  • 🏢 Showroom: 5th Floor, ABC Building, District 1, Ho Chi Minh City

VietPosRack’s technical team has 15+ years of experience in warehouse design and industrial storage systems, ready to provide free surveys, optimal layout consultation, and detailed quotes for all warehouse scales of your business.

dungvietpos

Blog - Share

Selective pallet rack for logistics warehouse: space and cost optimization storage solution — [TEST]

Posted on by dungvietpos
ke-pallet-5
02
Jul

What is Selective Pallet Racking and Why is it the #1 Choice for Logistics Warehouses in Vietnam?

ke-pallet-3

Selective pallet racking is an industrial storage system that allows direct access to 100% of stored pallets, ensuring flexible FIFO/LIFO and optimal picking speed. It is currently the most popular type of racking in logistics, FMCG, distribution, manufacturing, and e-commerce warehouses in Vietnam — accounting for over 70% market share of pallet storage solutions.

Unlike drive-in or push-back racking (which only allow access from one end, forcing LIFO usage), selective pallet racking allows forklifts to reach any pallet from the aisle, significantly reducing picking time and inventory errors. VietPosRack has supplied over 800 selective racking systems nationwide from 2019 to 2026, with a total storage capacity of over 1.2 million pallet positions.

This article provides comprehensive technical information, load capacity specifications, comparisons with other racking types, industry-specific practical applications, guidance on selecting the right configuration for your warehouse area and height, as well as the ordering — installation — warranty process.

Structure and Operating Principle

A selective pallet racking system consists of 4 main components:

  • Upright frame: box steel 80×60 or 90×65 mm, thickness 1.8–2.5 mm, height 4–12 m depending on the warehouse. Base plates are fixed to the floor using M12 chemical anchors.
  • Beam: rectangular box steel 100×50 or 120×50 mm, load capacity 2000–4000 kg per pair, with 2-point safety locks to prevent dislodgement.
  • Safety pin & connector: automatic locking pins + beam-to-upright connector plates, ensuring dynamic load resistance during light forklift impacts.
  • Accessories: pallet supports, wire mesh decking, column guards, row-end protectors, sign holders.

Operating principle: each pallet position is defined by 3 axes (lane width, 1-pallet depth, 1-tier height). Reach trucks or counterbalance forklifts can directly access every position from the aisle, enabling picking speeds of up to 180–250 pallets/hour/vehicle.

ke-pallet-2

Standard Technical Specifications VietPosRack

Component Detailed Specification
Frame Height 3000, 4500, 6000, 7500, 9000, 10500, 12000 mm
Frame Depth 800, 900, 1000, 1100, 1200 mm (depending on pallet size)
Beam Spacing 1350, 2700, 3900 mm (depending on pallet size + clearance)
Beam Load Capacity 2000 / 2500 / 3000 / 3500 / 4000 kg/pair
Frame Load Capacity 6000 / 8000 / 10000 / 12000 / 16000 / 20000 kg/frame
Steel Material SS400 / Q235B / S235JR, thickness 1.8–2.5 mm
Electrostatic powder coating Thickness 60–80 μm, ISO 9227 standard (rust resistance >1000h)
Standard color Blue RAL 5015 (frame) + Orange RAL 2004 (beam)
Standard EN 15512, FEM 10.2.02, ANSI MH16.1, TCVN 10565-2014
Warranty 24 months genuine, nationwide on-site

All steel materials come with CO/CQ certificates of origin from Posco/Hoa Phat/Formosa, electrostatic powder coating meets RoHS standards, MIG welding process compliant with US AWS D1.1.

6 core advantages of selective pallet racking

1. 100% pallet access — highest picking speed

Every pallet is directly accessible from the aisle, no need to move other pallets. Ideal for warehouses with diverse SKUs and fast turnover.

2. FIFO/LIFO flexibility

Can apply FIFO (First In, First Out) or LIFO without changing rack configuration — simply adjust the inbound/outbound process.

3. Compatible with all pallet types

Supports wooden, plastic, and steel pallets — sizes 1000×1200, 1100×1100, 1100×1300 or custom. No specialized pallets required.

4. Easy to expand, easy to relocate

Modular structure: can be disassembled and reassembled, expanded at any time. When moving warehouses, disassembly and reinstallation costs only 30% of new investment.

5. Optimal investment cost

Price only 3.2–5.8 million VND/pallet position — 15% lower than drive-in racking, 85% lower than ASRS automated systems. Typical payback period 14–24 months.

6. WMS and RFID Compatibility

Each pallet position has a pre-printed/labeled identifier, compatible with all Warehouse Management Systems (SAP EWM, Oracle WMS, Infor, Manhattan). Supports RFID tag attachment for real-time tracking.

Selective Pallet vs. Other Rack Types Comparison

Criteria Selective Drive-in Double-deep Push-back Pallet flow
Pallet Access 100% ~60% 50% ~50% Automatic First-in-First-out
Storage Density Medium (60%) Very High (85%) High (70%) High (75%) High (75%)
Picking Speed Fastest Slow Average Average Fast
Dispatch Rule FIFO/LIFO LIFO Mandatory LIFO Recommended LIFO Mandatory FIFO Mandatory
SKU Diversity Excellent Poor Average Poor Poor
Cost/Position Lowest Low Average High Highest
Forklift Requirement Reach truck/CB Specialized reach truck Long-reach reach truck CB CB/Stacker

Summary: If the warehouse has >100 SKUs with fast turnover — choose selective. If the warehouse has <30 SKUs with a large number of pallets per SKU — consider drive-in or push-back to increase density.

7 Industry Applications in Vietnam

1. FMCG Distribution Centers

Chains like Coca-Cola, Unilever, Masan, and Vinamilk all use selective pallet racks as the backbone of their DCs. Each DC of 3,000–8,000 m² holds 8,000–25,000 pallet positions, serving daily orders.

2. 3PL Logistics Warehouses

Gemadept, ITL, U&I Logistics, TBS — use selective racks for multi-industry clients. Preferred because re-slotting is easy when changing customers.

3. Industrial Production Warehouse

Electronics factories, textile & garment, packaged food — use selective racking to store raw material inputs and finished product outputs. Integrated directly with the production line.

4. E-commerce Warehouse

Lazada, Tiki, Shopee Logistics — selective pallet racking on the upper level stores bulk inventory, the lower level (picking face) has hand-operated bin shelves for individual orders.

5. Pharmaceutical Distribution Warehouse

DHG, Sao Thai Duong, GSK and Pfizer distributors — selective pallet racking with additional wire mesh decking for GSP compliance, stored by batch and expiry date.

6. Cold Storage Warehouse (Cold chain)

Epoxy-coated selective pallet racking, moisture-resistant, withstands -25°C. Used in frozen food and seafood export cold storage facilities.

7. Traditional Trade Warehouse

Wholesale supermarkets MM Mega Market, Big C depot — selective pallet racking used for both storage and display, wholesale customers self-select.

Guide to selecting selective rack configuration by warehouse scale

Small warehouse (500–1,500 m², ceiling 4.5–6 m): Choose frames 4,500 mm high, beams 2000 kg/pair. Use 2.5 T counterbalance forklift. Cost ~3.2 million VND/position. Total 800–2,000 pallet positions.

Medium warehouse (1,500–5,000 m², ceiling 7–9 m): Frames 7,500 mm, beams 2500 kg/pair. Reach truck 2.0 T with 8 m reach height. Cost ~3.8 million VND/position. Total 3,000–10,000 positions.

Large warehouse (5,000–15,000 m², ceiling 10–12 m): Frames 10,500–12,000 mm, beams 3000–4000 kg/pair. Reach truck 1.6 T with 11 m reach height or VNA Turret truck. Cost ~4.5 million VND/position. Total 15,000–45,000 positions.

Extra-large warehouse (>15,000 m²): Combine selective on lower levels with double-deep or drive-in on upper levels to increase density. Requires custom layout design consultation.

Ordering — Installation — Warranty Process

  1. Free Site Survey (1–3 days): warehouse measurement, layout consultation, bay/pallet column calculation, current condition photos
  2. 2D/3D Design + Detailed Quotation (2–3 days): CAD files, 3D renderings, load capacity table, complete BoQ
  3. Contract Signing + 30% Deposit (1 day)
  4. Production and Consolidation (10–20 days depending on volume)
  5. Transport + Installation (3–10 days depending on scale): team of 5–15 technicians, specialized forklifts, sample pallet inspection
  6. Pay remaining 70% after inspection
  7. 24-month nationwide on-site warranty, 24/7 support via hotline + Zalo

FAQ — Frequently Asked Questions about Selective Pallet Racks

Q1: How much does a selective pallet rack cost per pallet position?
A: From 3.2 million VND/pallet position for basic configuration (4.5 m, beam 2000 kg) to 5.8 million/position for large configuration (12 m, beam 4000 kg, wire mesh decking). Price includes transport + installation + 24-month warranty. Contact sales for an accurate quote based on warehouse area and height.

Q2: How long does production + installation take?
A: On average 3–6 weeks from contract signing to inspection. Small warehouses (<2,000 positions) take only 3 weeks. Large warehouses (>10,000 positions) take about 6 weeks. Urgent orders can be expedited with a 10% surcharge.

Q3: Can the racks withstand cold storage at -25°C?
A: Yes. VietPosRack offers a cold-chain version with 80 μm epoxy coating resistant to moisture and thermal shrinkage, tested at -30°C to standard. Installed in frozen seafood warehouses in Ca Mau, Khanh Hoa, Hai Phong.

Q4: What international certifications do you have?
A: ISO 9001:2015, FEM 10.2.02 (European), EN 15512 (European pallet rack design standard), ANSI MH16.1 (US), TCVN 10565:2014 (Vietnam). Each shipment comes with full CO/CQ, and engineer-stamped technical drawings are provided.

Q5: What is the maximum load per beam?
A: Standard 4000 kg/beam pair for a length of 2,700 mm. Special high-capacity configurations can reach 5500 kg/pair for super-heavy warehouses (steel coils, machinery parts).

Q6: Can the racks be expanded or relocated later?
A: Absolutely. Modular structure: easy to disassemble and reassemble. When relocating a warehouse, the cost of dismantling–transport–reinstallation is only 30% of the initial investment. Expansion can be done at any time, still compatible with the existing system.

Q7: What is the warranty if a forklift hits the rack?A: 24-month warranty does not include damage from impact. However, VietPosRack sells additional column guards and row-end protectors — price 350k–1.2 million VND/set. Recommended installation at all positions near forklift aisles.

Q8: Does the company offer rental or installment payment?
A: Yes. 0% installment via commercial banks (Vietcombank, VPBank, TPBank, MBBank) with terms of 6/12/24 months. Long-term rental option with a minimum of 12 months for temporary warehouse projects or logistics startups.

Contact for free consultation and survey

VietPosRack — Vietnam’s leading industrial rack manufacturer

  • 📞 Hotline: 1900.xxxx (8:00–18:00, Mon–Sun)
  • 📧 Email: sales@vietposrack.vn
  • 💬 Zalo OA: VietPosRack Official
  • 🌐 Website: https://vietposrack.vn
  • 🏭 Factory: Tan Kim Industrial Park, Can Giuoc, Long An (20,000 m²)
  • 🏢 Showroom: 5th Floor, ABC Building, District 1, Ho Chi Minh City

VietPosRack’s technical team has 15+ years of experience in warehouse design and industrial storage systems, ready to provide free surveys, optimal layout consultation, and detailed quotes for all warehouse scales of your business.

dungvietpos

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