Robot Shuttle Rack: An efficient warehouse management solution 2021

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Do you own an industrial warehouse? Do you feel that the amount of goods in your warehouse is increasing and becoming cramped? In this situation, do you want an optimal solution for your warehouse? How can you manage your warehouse to save costs, maximize space, and reduce labor? To answer all these questions, please refer to the article below about an effective warehouse management solution thanks to the Robot Shuttle rack system.

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Robot Shuttle racking is an automated racking system that uses robots to transfer goods on rails, controlled by a remote. The Robot Shuttle is placed at the beginning of the rack aisle, performing the task of loading and unloading goods. Robot Shuttle racking is suitable for warehouses with large quantities of uniform goods and needing to maximize warehouse space and area.

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Advantages of using Robot Shuttle Racking for warehouse management

– High load capacity: Thanks to its unlimited length design, users can arrange countless goods on the shelves. Depending on your needs and warehouse area, we will advise you on the appropriate shelf load capacity.
– High durability: The shelves are designed from steel, making them very sturdy, long-lasting, and safe for storing large quantities of goods. At the same time, it saves on maintenance and repair work.
– Good goods preservation: With erratic weather like in Vietnam, it is inevitable that goods are susceptible to mold and damage. For industries such as food, pharmaceuticals, cosmetics, high-end electronic goods, etc., using Robot Shuttle racking helps preserve goods well, limiting direct contact with the ground which can cause damage.
– Space optimization: Robot Shuttle is a monolithic racking system that does not take up much space for forklift aisles to load and unload goods. – This advantage helps save warehouse space and increase the volume of goods stored in the warehouse.
– Time-saving: The Robot Shuttle continuously transfers goods via quick control commands, bringing goods to the front of the shelf row. This helps save time in loading and unloading goods with forklifts.
– Input/output methods: The shelves are flexible between FIFO and LIFO methods

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Specifications

– Shelf load capacity 1000 to 3000 kg / level
– Automatic Robot retrieval
– Omega uprights 100×75, 2.0 – 3.0mm thick
– Height up to 18m
– Beam arms 120×50, 2.0 – 3.0mm thick
– Steel shelves 1.2 – 1.4mm thick
– Beam bracing 25x50x1.2mm rectangular steel tube
– Bracing 20x40x1.2mm rectangular steel tube
– Base plates, protective box 2.5mm
– Orange and blue powder coating
– Safe deflection: 0.5%.
– Raw material tolerance: ± 5%.
– Powder coating: Oxyplast powder paint material.

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Operating principle

– Inbound: robots are placed on tracks, forklifts will load goods onto the robot, press the control to start the robot, lift and move the pallet containing goods to the required position.
– Outbound: press the control to make the robot run deep inside the rack to retrieve the steel pallet containing goods to the front of the rack, and employees retrieve the pallet containing goods with a forklift.

Operating procedure of the automated racking system

– Step 1: The forklift places the Robot Shuttle at the inbound position.
– Step 2: The forklift proceeds to place the pallet containing goods into the rack position where the Robot is already placed.
– Step 3: Use the remote to send commands to the Robot Shuttle to move the pallet of goods.
– Step 4: The robot lifts and moves the pallet of goods deep into the desired position (according to the set command).
– Step 5: After placing the pallet of goods in the correct position, the Robot returns to the front of the rack, repeating the operation until the rack level is full, before the last position is filled. The Robot is removed and moved to another position to continue operation.

Production process of Robot Shuttle racks

Heavy-duty industrial racks at Viet Pos Rack are manufactured with a modern, closed process, from material selection to warehousing and ex-factory. The factory has many modern equipment, meeting large capacity. All products are strictly inspected before reaching customers.

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Automatic stamping system

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Omega leg rolling system

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Beam rolling system

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Automatic welding system

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Electrostatic powder coating system

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Careful packaging process

Applications of automated racking systems

– Factory warehouses
– Heavy industry factory warehouses
– Warehouses in industrial parks, enterprises, large factories.
– Hypermarket and supermarket warehouses.
– Warehouses storing various types of export goods.
– Warehouses supplying heavy-duty materials and equipment
– Warehouses for lubricants, chemicals, food, medical supplies, etc.
– Warehouses for construction materials, packaging production
– Warehouses for large distributors

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